机器图片
产品图片
双色全自动丝印机技术参数
Technical parameters of two-color fully automatic screen printing machine
HA-218IR/LED
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本机型为(2色全自动丝印机,适用于圆柱形产品 (电子烟,口红管,笔杆)等,可以选择使用LEDUV 油墨或普通油墨, 采用高精密分割器驱动,产品旋转,左右伺服印刷,全机械传动系统,机械式预定位系统,印刷速度快 质量稳定可靠,调试方便快捷。
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This model is (2 color automatic wire printing machine, suitable for cylindrical products (electronic cigarette, lipstick tube, pen stick), etc., can choose to use LEDUV ink or ordinary ink, using high precision segmentation drive, product rotation, left and right servo printing, all mechanical transmission system, mechanical prepositioning system, printing speed fast quality stable and reliable, convenient and fast debugging.
机器配置:
1.7 寸触摸屏欧姆龙(日本)
2.欧姆龙PLC (日本)
3.转盘运转由德士分割器驱动(台湾)
4.印刷机构是夹具伺服旋转,左右伺服印刷(德国)
5.刮墨回墨机构由配合滚珠丝杆(运行更平稳)(日本)
6.18轴管位座 ,紧密 NSK 轴承,进口硬轴组成(日本)
7.主传动由意大利摩多利减速机配电机,欧姆龙变频器控制(意大利与日本)
8.产品上下料动作运行更平稳准确
9.本机的滚珠丝杆与导轨均采用日本 THK 品牌,精度更高,寿命更长
(日本)
10.本机 LEDUV与IR热风选用,根据客户不同产品不同油墨,布置更合理,员工的操作更 简便,更安全(美国)
11.本机夹具做成与产品一样的弧度.
12.本机主要结构设计更合理,比国内现有机器作出重大优化,能实现稳定高效生产.
13.印刷采用伺服电机,不同产品直径,输入数字即可。
14.印刷定位机构由主电机传动,由凸轮驱动,完美与主机速独匹配, 不用单独调节.(气缸的要配合主机速度调节打出,缩回角度,由于气源影响,存在撞机的可能)
machine configuration:
1.7-inch Touch Screen Omron (Japan)
2. Omron PLC (Japan)
3. The turntable operation is driven by the German splitter (Taiwan)
4. Printing mechanism is clamping servo rotation, left and right servo printing (Germany)
5. The ink return mechanism consists with ball screw (smoother operation) (Japan)
6.18 Shaft pipe seat, tight NSK bearing, imported hard shaft composition (Japan)
7. The main drive is provided by Italian Morori reducer with motor and controlled by Omron inverter (Italy and Japan)
8. The loading and unloading action of the product runs more smoothly and accurately
9. The ball silk rod and guide rail are both made of the Japanese THK brand, with higher accuracy and longer life
(Japan)
10. Native LEDUV and IR selection, different inks, more arrangement, easier employee operation, safer (USA)
11. The machine fixture makes the same radian as the product.
12. The main structure design of the machine is more reasonable, than the existing domestic machine, can achieve stable and efficient production.
13. Printing using servo motor, different product diameters, you can enter the number.
14. The printing positioning mechanism is driven by the main motor and driven by a cam, which perfectly matches the speed of the main engine without adjusting separately. (The cylinder should be matched with the host speed adjustment, retracted Angle, the possibility of collider due to the influence of gas source)
设备动作方式。工作原理:
1. 操作人员把产品放到输送带上。
2. 上料做第二次定位结构、下料机械手。
3. 丝印夹具采用前后定位,确保准确定位。
4.印刷伺服电机结构。
5. 转盘传动主要采用分割器与编码器相结合,在精确分度同时,分配各个机构的运动时序,使机器更高效安全运行。
6. 丝网印刷过程丝印网板横向速度匹配,保证丝印图案无拉伸,与收缩。
7. 不同直径产品印刷,一色与二色用伺服电机控制.
8. 丝印工位前,毛刷装置或高压静电除尘,带吸尘系统,确保印刷品质的稳定,减小由灰尘带来的印刷瑕疵;
9. 丝印机构,印刀机构均由精密气缸驱动,确保印刷品质;该设备新型预定位机构(增加光电感应器)控制预定位电机,减小由于预定位的冲击带来的外壳与夹具的错位。使套色精度更高;
10. LEDUV固化系统与IR热风选配,LEDUV温度实时显示,系统内置温度管控,温度过高,关闭灯管,控制系统含UV灯管使用时间记录功能。
Equipment action mode.operational principle:
1. Operators put the product on the conveyor belt.
2. Make the second positioning structure and feeding machinery.
3. The screen printing fixture adopts front and rear positioning to ensure accurate positioning.
4. Printing servo motor structure.
5. The turntable drive mainly adopts the combination of splitter and encoder, and at the same time, allocates the motion time sequence of each mechanism, to make the machine more efficient and safe operation.
6. Screprinting process The screen plate matches the lateral speed to ensure that the screen pattern is not stretched and contracted.
7. Printing of products with different diameters, one color and two color with servo motor control.
8. Before the silk printing station, the brush device or high-pressure electrostatic dust removal, with a vacuum suction system, to ensure the stability of the printing quality, and reduce the printing defects caused by the dust;
9. The printing mechanism is driven by a precision cylinder to ensure the printing quality; the new predetermined position mechanism (adding photosensor) controls the predetermined position motor to reduce the dislocation of the shell and the fixture due to the impact of the predetermined position. Make the set of color accuracy is higher;
10. L E D UV curing system and IR hot air matching, L E D UV temperature real-time display, the system built-in temperature control, the temperature is too high, close the lamp tube, the control system includes the UV lamp use time recording function.
技术参数
technical parameters
印刷颜色(Print color)
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2 色丝印(2 Color silk printing)
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单周期(monocycle)
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Yes
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连续模式(Continuous mode)
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Yes
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项目记数(Project count)
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Yes
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印刷速度调节(Printing speed adjustment)
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Yes
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各部位延时(Each part of the delay)
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Yes
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印刷速度( print speed )
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2400-2700pcs/hour(根据实际产品而定)(Depending on the actual product)
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最大印刷面积(Maximum printed area)
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直径 10-60MM(diameter 10-60MM)
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刮刀左右行程(Scrapper left and right itinerary)
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200
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刮刀,回油刀上下行程(Scraper, return to the oil knife up and down the travel)
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气缸控制 20mm,可调丝杆行程 50mm(Cylinder control 20mm, adjustable wire rod stroke 50mm)
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主马达驱动(Main motor drive)
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变频电机(converter motor)
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控制系统(control system)
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欧姆龙 PLC OMRON PLC
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控制电路电压(control-circuit voltage )
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24VDC
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电源电压(supply voltage )
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380V~50HZ
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总功率(total power)
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12KW
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气源要求(Gas source requirements)
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5~6BAR
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设备概述: 滚珠输送带排料(挡片效正缺口)——自动上料——(毛刷装置或静电处理)——火焰处理——预定位——第一色印刷位——热风表干1--热风表干2(LED固化)——第二色预定位——第二色印刷位——热风表干3——热风表干4(LED固化)——自动下料——滚珠输送带——1米长IR烤箱位——滚珠输送带预留1米取料位
Equipment overview: ball conveyor belt discharge (gear gap) —— automatic feeding —— (brush device or electrostatic treatment) —— flame processing —— first color printing level —— hot air table dry 1- -hot air table dry 2 (LED curing) —— second color predetermined position —— second color printing table table dry 3 —— hot air table dry 4 (LED curing) —— automatic feeding —— ball conveyor belt —— 1 meter IR oven position —— ball conveyor belt reserved 1 meter feeding level
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