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案例名称:516五色全伺服自动丝印机
更新时间:2022.03.25
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本机型为(5色)全自动伺服丝印机,适用于圆柱形、方形、异型,印刷油墨可选用高温普通油墨,UV油墨LED油墨.

采用高精密伺服转台或者分割器传动,全伺服控制系统,夹具伺服旋转,预定位印刷位伺服数据控制,印刷不同形状的瓶子都不需要齿轮,可选用视觉定位系统和机械定位结构,印刷速度快质量稳定可靠,调试方便快捷

This model is (5 color) automatic servo silk printing machine, suitable for cylindrical, square, different products, printing ink can choose high temperature ordinary ink, UV ink and LED ink.

Using high precision servo turntable or splitter transmission, full servo control system, clamp servo rotation, predetermined position and printing position servo data control, printing of different shapes of bottles do not need gear, can choose visual positioning system and mechanical positioning structure, printing speed, stable and reliable quality, convenient and fast debugging.


1.10寸WEIMVIEW网络型触摸屏(可选iPad安装app作为机器的控制屏)

2.德国倍褔(BECKHOFF)机器控制器  

3.ABB伺服或者汇川伺服

4.高精密伺服转台(GOIZPER)驱动或者分割器驱动

5.印刷机构轴为伺服电机配合滚珠丝杆

6.刮墨回墨机构由精密滑块与丝杆(运行更平稳)

7.16轴管位座由绝对值伺服电机控制运行

8.主传动由总线式伺服控制

9.产品上下料机构由伺服驱动运行更平稳准确

10.本机的滚珠丝杆与导轨均采用日本THK品牌,精度更高,寿命更长

11.气动SMC与亚德客,本机可加装独立真空系统,对需要吸真空产品,保证独立的真空度

12.夹具旋转采用伺服电机控制。

13.自动上下料(伺服电机驱动)本机主要结构设计更合理,稳定高效生产

14.静电除尘,火焰处理。

15.UV固化或者LEDUV。(客户选配)

16.可选装CCD视觉进行图案定位检测,实现多色套印

17.可选装CCD视觉成品拍照。

1.10-inch WEIMVIEW network-type touch screen.(Optional iPad install app as the control screen for the machine)

2. Germany times fu (BECKHOFF) machine controller.

3.ABB servo or Huichuan servo.

4. High-precision servo turntable (GOIZPER) drive or splitter drive.

5. The three-axis of the printing mechanism is a servo motor combined with a ball wire rod.

6. The scraping ink return mechanism is composed of precision slider and silk rod.(Smooth operation)

7.16 The shaft tube seat is operated by the absolute value servo motor.

8. Main drive is controlled by the bus-type servo.

9. The product loading and unloading mechanism is driven more smoothly and accurately by the servo.

10. The ball ball silk rod and guide rail both adopt the Japanese THK brand, with higher accuracy and longer life

11. Pneumatic SMC and Yker, the machine can be equipped with independent vacuum system, to need vacuum suction products, to ensure independent vacuum degree.

12. The clamp rotation is controlled by a servo motor.

13. Automatic loading and unloading (servo motor drive) The main structure design of the machine is more reasonable, stable and efficient production.

14. Electrostatic dust removal, flame treatment.

15.UV Cure or LEDUV.(Customer selection)

16. Optional CCD vision for pattern positioning detection and multi-color overprinting.

17. Optional CCD visual photos.


设备概述:

该设备用于圆柱、方形、异型产品壳体表面的丝网印刷,工作状态为全自动。

设备由伺服曲面丝网印刷机加分割器旋转圆盘工作台,自动上下料机械手以及输送机构组成。

Equipment overview:

The equipment is used for screen printing on the surface of cylindrical, square and special product shell. The working condition is fully automatic.

The equipment is composed of servo-curved screen printer plus rotating disc workbench, automatic loading and unloading manipulator and conveying mechanism.

设备动作方式。工作原理:

1. 操作人员把产品放到输送带上。

2. 上料机械手从进料输送带上抓取子,自动翻转90度,放进丝印夹具中。

3. 丝印夹具采用前后全程对夹准确定位,丝印过程不晃动,不移位;

4. 转盘传动主要采用西班牙高思博(GOIZPER)高精密伺服转台,在精确分度同时,分配各个机构的运动时序,使机器更高效安全运行。

5. 丝网印刷过程丝印网板横向速度与子圆周运动速度匹配,保证丝印图案无拉伸,与收缩。

6. 不同直径系列子,直接输入参数。

7. 丝印工位前,由高压静电处尘进行表面处理,带吸尘系统,确保印刷品质的稳定,减小由灰尘带来的印刷瑕疵;

8. 丝印机构,印刀机构均由精气缸驱动,确保印刷品质

9. UV或者LED系统选配。

10. 人工把产品放在上料输送带上,机械手把产品夹到具中,转盘旋转,静电处理,火焰处理,印刷,LED或UV表干油墨,印刷,LED或UV表干油墨,印刷,LED或UV表干油墨,印刷,LED或UV表干油墨,印刷,LED或UV表干油墨,机械手把产品取放在下料输送带上,人工从输送带取出。

Equipment action mode.operational principle:

1. Operators put the product on the conveyor belt.

2. The feeding manipulator grabs the bottle from the feed conveyor belt, automatically flipped it 90 degrees, and puts it into the screen fixture.

3. The screen clamp is used before and after the whole clip to ensure accurate positioning, the screen process does not shake, do not shift;

4. The turntable drive mainly adopts the Spanish High (GOIZPER) high precision servo platform, at the same time, allocate the movement timing of each mechanism, so that the machine more efficient and safe operation.

5. Silk Screen printing process The lateral speed of the screen printing plate matches the circular movement speed of the bottle, to ensure that the screen printing pattern is without stretching, and shrinkage.

6. Different diameter series of bottles, direct input parameters.

7. Before the wire printing station, the surface treatment by the high-pressure electrostatic dust, with a vacuum suction system, to ensure the stability of the printing quality, and reduce the printing defects caused by the dust;

8. Silk printing mechanism and printing knife mechanism are driven by precision cylinders to ensure the printing quality.

9. The UV or LED system is optional.

10. Manual put the product on the feeding conveyor belt, the manipulator put the product into the cure, rotary rotation, static treatment, flame treatment, printing, LED or UV table dry ink, printing, LED or UV table dry ink, printing, LED or UV table dry ink, printing, LED or UV table dry ink, printing, LED or UV table dry ink, the manipulator takes the product on the feeding conveyor belt, manually removed from the conveyor belt.

技术参数

technical parameters

印刷颜色Print color

5色丝印 5 Color silk printing

单周期monocycle

Yes

连续模式Continuous mode

Yes

项目记数Project count

Yes

印刷速度调节Printing speed adjustment

Yes

部位延时Each part of the delay

Yes

刷速度 print speed

2000-2700pcs/hour(以实际图案为准)

面积Maximum printed area

直径100mm,高280mm Diameter of 100mm, height of 280mm

刀左右行程Scrapper left and right itinerary

355mm

,油刀上下行程Scraper, return to the oil knife up and down the travel

气缸控制20mm,调丝杆行程50mm Cylinder control 20mm, adjustable wire rod stroke 50mm

马达驱动Main motor drive

伺服电机 servo motor

制系统control system

德国倍福BECKHOFF

制电路电压  control-circuit voltage

24VDC

源电压 supply voltage

380V~50HZ

总功率total power

37KW

源要求Gas source requirements

5~6BAR



 
 
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